By: Nana Appiah Acquaye
PepsiCo
has announced a multi-year, industry-first collaboration with Siemens and
NVIDIA aimed at transforming its manufacturing plants and supply chain
operations through advanced artificial intelligence and digital twin
technology.
Unveiled
at CES 2026, the partnership positions PepsiCo as the first global consumer
packaged goods company to apply large-scale, physics-based digital twins to
redesign how production plants and warehousing facilities are simulated, tested
and optimized. Early pilot projects are already underway across select
facilities in the United States, with plans to expand the initiative globally.

The
collaboration comes as PepsiCo responds to rising demand for production and
distribution capacity by adopting a digital-first planning strategy. Instead of
relying on traditional expansion methods, which are often costly and
time-consuming, the company is leveraging AI-driven simulation tools to
virtually design, validate and optimize facilities before physical changes are
made.
PepsiCo
is deploying Siemens’ Digital Twin Composer, built on NVIDIA Omniverse
libraries, to create high-fidelity digital replicas of its manufacturing and
warehouse environments. These digital twins allow the company to simulate
upgrades, test alternative layouts and identify performance improvements using
AI agents as co-designers in the planning process.
According
to PepsiCo Chairman and CEO Ramon Laguarta, the collaboration reflects the
scale and complexity of the company’s end-to-end operations and its commitment
to embedding AI across the business. He said the initiative would support
PepsiCo’s ambition to operate with greater agility, foresight and
responsiveness to consumer and customer needs.
NVIDIA
founder and CEO Jensen Huang described digital twins as the foundation of AI
adoption in physical industries, noting that PepsiCo is using physically
accurate simulations and AI to rethink how it designs and operates its global
footprint. Siemens CEO Roland Busch said the partnership demonstrates how
industrial AI and digital twin technologies can drive faster, higher-quality
and more efficient decision-making across manufacturing and logistics.

Through
the use of Digital Twin Composer, NVIDIA Omniverse and computer vision
technologies, PepsiCo is now able to recreate every aspect of its facilities,
including machinery, conveyor systems, pallet flows and operator movements,
with physics-level accuracy. This approach enables AI agents to identify
potential bottlenecks and risks before physical implementation, allowing teams
to address up to 90 percent of potential issues virtually.
Initial
deployments have already delivered measurable results. PepsiCo reports
throughput improvements of up to 20 percent, near-total design validation prior
to construction, faster design cycles and capital expenditure reductions of
between 10 and 15 percent by uncovering hidden capacity and validating
investments in a digital environment.
Athina
Kanioura, PepsiCo’s Global Chief Strategy and Transformation Officer and CEO
for Latin America, said the initiative represents the creation of a digital
blueprint that reimagines how supply chains are designed, built and scaled. She
noted that the long-term goal is to create an intelligent, unified ecosystem in
which facilities anticipate demand and adapt in real time.
The
announcement, made during the opening keynote at CES 2026, underscores
PepsiCo’s broader digital transformation agenda and highlights the growing role
of industrial AI, digital twins and immersive simulation in reshaping global
manufacturing and supply chain operations.